Customer Spotlight | Trifibre

Trifibre at an expo showcasing their products including some Penn Elcom accessories
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Customer Spotlight | Trifibre

Trifibre Containers, as it was then known was established in 1981 originally as a partnership between David Bisiker and Nigel Cox. The Trifibre name doesn’t have a specific meaning but relates to their fabricated fibreboard boxes which are now predominantly made from Polypropylene. Trifibre began making fabricated fibreboard boxes before manufacturing flight cases in 1982 and later custom-padded bags out of a small factory in Leicester. Since then Trifibre Ltd has developed and progressed into a highly respected, innovative casing solutions designer, manufacturer and supplier to many industry sectors.

Nigel Cox took sole ownership in 2006 and Trifibre Ltd now occupies 70,000 sq ft. premises in Leicester still growing with their flight case, padded bags and poly case solutions. They now also offer OEM moulding services, rotomoulded cases, MAX cases, Custom Foam inserts, Thermoforming, Packing crates, Custom Shipping containers, presentation cases and more. “We pride ourselves in our investment, our innovation, our capacity, our quality and our diversity of products which enable us to offer the best solution for each individual customer’s requirements at competitive prices with quick lead times. Above all our aim is to offer great customer service” said Managing Director Chris Cox.

When Trifibre first started, they were aimed strongly at the exhibition and audio-visual markets however they now also have a strong standing in manufacturing flight cases and case solutions for medical, aerospace and defence, and oil and gas industries amongst others. When asked about some of their greatest achievements, Chris said;

“During our 40-year+ history, we have been proud to manufacture cases to house the Webb Ellis Rugby World Cup. As well as cases for International Cricket Teams, The Royal Household, the 2012 London Olympics, The National History Museum, The Royal Navy, and various bands, football clubs and Formula 1 teams. We were also once featured in the Sunday Telegraph’s good buy guide. What I am most proud of though is the fantastic team we have here!”

Aerial shot of Trifibre's premisesAerial shot of Trifibre's premises
Webb Ellis Trophy fror the Rugby World Cup in old newspapperWebb Ellis Trophy fror the Rugby World Cup in old newspapper
CNC machine cutting out insertsCNC machine cutting out inserts

Trifibre has been a long-term customer of Penn Elcom and we are fortunate and proud of the relationship we have developed over the years… “We have been using Penn ‘Fabrications’ as it was then from the word go. Nigel and David always held a good relationship with Roger Willems and we subsequently loved working with the late, great Colin Freeman and also the brilliant Graham McGrath who has always been fair and honest with us and still remains a great advert for Penn Elcom. Dan Johnson is also fantastic to work with – his honesty and friendly approach is greatly appreciated! Penn Elcom is a reliable and flexible supplier to us whose products are of the highest quality.”

Discussing our product range, Chris said, “It’s not one of our most-used but we find that Penn Elcom’s Shock Mount system is a great help for small to mid-size rack systems as it's solid and easy to assemble. I also think the Heavy-Duty Antiskid Flight Panel is an awesome flight case wall material.”

Trifibre is a fantastic customer, company and most importantly they produce some fantastic products which are highly rated by their customers. Some interesting projects we just had to showcase are:

Riddler style flight case barRiddler style flight case bar
This portable flight case bar which was made for an end-of-shoot party on a film set. “It had a ‘Riddler’ theme and the Penn Elcom catches were fitted with coded padlocks, so the crew had to figure out the codes to be able to access the bar!”
Large white flight caseLarge white flight case
“These cases were specifically designed to house ‘Trent’ engine parts for Rolls-Royce”.
Men demoing bright orange flight case cartMen demoing bright orange flight case cart
London Olympic Program carts – Hundreds were made and you may have seen them on television dotted about the venues.
Flight case with massive wheel castors for easy movabilityFlight case with massive wheel castors for easy movability
These cases are for a Trifibre customer who handles electronics for the Navy/Aerospace and Defence.
An assorted collection of flight cases on top of pallet cushionsAn assorted collection of flight cases on top of pallet cushions
Shock rack cases are designed to travel over uneven surfaces.

“We were proud to sponsor Team Brit, a motorsport team with a difference, for a year. They do fantastic work getting injured ex-servicemen and women and disabled drivers and engineers involved in motorsport. They still use the cases we made for them and have grown their operation over the past few years.”

Team Brit team memberTeam Brit team member
Team Brit CarTeam Brit Car
Team Brit driver, sitting on flight case without his prosthetic legs. Prosthetics laid on side.Team Brit driver, sitting on flight case without his prosthetic legs. Prosthetics laid on side.
Team Brit team member in wheelchair wide shotTeam Brit team member in wheelchair wide shot
Team Brit drivers ready to go, standing in front of car.Team Brit drivers ready to go, standing in front of car.

Over the coming months, Trifibre are excited about becoming ISO14001 registered (the international standard for an effective environmental management system) and receiving delivery of a new large rotational moulding machine to boost capacity for OEM mouldings which will be accompanied by tooling for their own new moulded case ranges, as well as investing in additional foam cutting machinery. “Lastly, we are at plenty of exhibitions this year to push our flight cases and also to promote our strong relationship with MAX Cases”… so watch this space!

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