How to choose the right handles for your flight case

How to choose the right handles for your flight case - Credit Fiasco Cases
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How to choose the right handles for your flight case

Whether you need a handle for a trunk-style case, speaker cabinet, or briefcase, the type of handle is crucial to the function of your flight case. However, with the different options available, it can be difficult to determine which handle will work for your needs. Function and quality are just two of the important aspects to consider when looking at flight case handles.

Our case handles at Penn Elcom are designed to be strong and resilient and to withstand everyday use and high load capacities. We have a large variety of styles, designs, and materials.  With our extensive catalogue, we will have the perfect handle to meet your flight case needs.

The Different Types of Flight Case Handles

There are many types of case handles, including recessed, pull-out, corner, and surface handles, as well as many sizes. All of these handles are designed to be strong and resilient and can be used on a variety of cases.  You will want to consider the purpose of your case when determining what type of handle is best.

Recessed handles 

Recessed handles are designed to sit flush with the case's surface, preventing them from sticking out which in turn reduces knocks, bumps and damage. They are typically made from durable materials like metal or reinforced plastic. They are designed to be sturdy and cope with heavy loads. They also offer several benefits, including protection, space-saving, and durability. Being recessed, they are protected from damage and are less likely to catch on other objects during transport and are ideal for cases that need to be stacked or stored in tight spaces. Recessed flight case handles are built to withstand heavy use and rough handling during transportation, keeping up with the tough demands and rigors of professional and tour use.

Some common uses for cases with recessed handles:

Stackable cases – Cases that need to be stacked, such as those used in logistics and transportation. This includes Rackmount Cases and Audio/Visual Equipment Cases.

Heavy equipment – Cases that carry heavy and/or sensitive equipment need a secure and stable grip. This includes Tool Cases, Large Flight Cases, and Custom Cases for specific equipment.

medium recessed case handlesmedium recessed case handles

Spring loaded handles 

Spring loaded handles are designed to return to a flat, recessed position when not in use, thanks to an internal spring mechanism. They are typically made from metal and can usually support substantial weight. Spring loaded flight case handles are predominantly used for their practicality, protective qualities, and aesthetic appeal. Some benefits include safety and convenience. The spring mechanism prevents the handle from rattling during movement and the handle sits flush with the case, minimizing the risk of snagging or injury. The handle is easy to grip and returns to a flat position after use, making it extremely user-friendly and less likely to be damaged during transport or storage.

Some common uses for cases with spring loaded handles:

Audio/Video equipment and electronic cases – Ideal for transporting sensitive equipment.

General transit cases – Cases that require secure, retractable handles to maintain a sleek profile.  These cases include flight cases for musical instruments, sound gear, and lighting equipment.

Military and industrial cases – Cases that need to be robust and secure in demanding environments.

spring loaded case handlesspring loaded case handles

Speaker cabinet handles 

Speaker cabinet handles are large, strong, and robust, designed to carry heavy speaker cabinets.  They often feature ergonomic grips to allow for comfortable handling. Speaker cabinet handles are a critical component in both fixed installations and mobile setups. Their benefits include strength, comfort, and durability and are designed to support the weight of large, heavy speakers. Made from durable and robust materials, they are ergonomically designed to reduce the strain during lifting and carrying.

Some common uses for speaker cabinet handles:

Concert and Event equipment – Cases used for transporting large speaker cabinets and PA systems.

Studio setups – Cases for speakers with amplifiers, subwoofers, stage monitors, and other heavy audio equipment.

Touring gear – Cases for musicians and event companies transporting large items.

speaker cabinet handlesspeaker cabinet handles

Corner handles 

Corner handles are positioned at the corner of the case, allowing for additional grip points. They also make it easier to lift and maneuver bulky, awkwardly shaped or heavy cases. Having the case handles placed at the corners provides additional leverage and control. Good corner handles are often made from reinforced plastic or metal and help to enhance control, stability and versatility.  Flight case corner handles allow for better handling and control and help distribute the weight more evenly when lifting the case. They can also be used with other handle types for increased manoeuvrability.

Some common uses for cases with corner handles:

Large and bulky cases – Cases that are large or awkwardly shaped and require extra handling points.

Frequent handling cases – Cases that have to be moved or adjusted frequently such as tool and server cases, and other IT equipment.

Transport cases – Cases used in transporting heavy machinery, large instruments, and heavy utility cases.  

corner case handlescorner case handles

Retractable handles 

Retractable handles extend for use and retract into the case when the handle is not needed. It is typically made from metal or reinforced plastic, with a mechanism that allows for easy extension and retraction. Some of the benefits of pull out handles include convenience, versatility and space efficiency. This style of flight case handle allows for easy maneuvering of cases when extended and streamlined storage when retracted and are suitable for a variety of road case designs including trolleys and trunks.

Some common uses for cases with retractable handles:

Camera equipment cases – Ideal for heavy camera equipment, offering ease of transport and storage.

Musical instruments – A practical solution for transporting heavy instruments like keyboards or drum kits.

Trade show equipment – Enhances mobility for cases used to transport displays and promotional materials.

Sports equipment, photography, and tool cases can also benefit from a retractable handle, particularly when heavy or delicate equipment is involved.

retractable pull out case handlesretractable pull out case handles

Pull handles 

Pull handles are designed to facilitate pulling cases, often equipped with wheels. They are sturdy and ergonomically shaped for comfortable use. Benefits include ease of use, comfort, and durability, making it easy to pull heavy and bulky cases over various surfaces. They are ergonomically designed to reduce strain on the user and built to withstand the weight and stress of frequent pulling. They can also be installed as drawer handles to access various equipment within your flight case or rack.

Some common uses for cases with pull handles:

Flight cases with castor wheels – essential for cases equipped with wheels, making transportation smoother.

Heavy and bulky cases – Ideal for large equipment or multiple items that need to be moved together.

Trade show equipment – Perfect for moving heavy displays and materials across large venues.

pull cabinet and case handlespull cabinet and case handles

Strap handles 

Strap handles are a flexible strap, often made from materials like nylon or leather, attached to a case via metal or plastic fixtures. Strap handles offer a comfortable and flexible grip, making them ideal for lighter and medium-weight cases. The strap can contour to the user’s hand, providing an ergonomic handling experience. The benefits of strap handles include flexibility, comfort, and versatility plus material from the strap can be soft and cushioned, reducing hand fatigue during transport. Strap handles are suitable for a variety of smaller flight case sizes and lighter weights, providing a reliable option for many different types of equipment.

Some common uses for cases with strap handles:

Portable electronics – Ideal for carrying laptops, tablets, and other portable electronics due to the comfortable and lightweight nature of the strap.

Instrument cases – Frequently used on musical instrument cases, such as keyboard or guitar cases, where ease of carrying and flexibility are essential.

Tool cases – Perfect for toolboxes and cases that require quick and easy access, providing a comfortable grip for frequent use.

strap handlesstrap handles

So how do I choose the right handle for my flight case?

  1. Make sure the handle you choose is the right size for your flight case. It’s important to match handle size to case size and weight and to always consider the required load capacity. Next, you will need to measure and fit the flight case handle. To do this you will need to determine the desired placement on the case, measure the available space to ensure the handle fits without interfering with other components like latches or wheels and measure the distance between the mounting points on the flight case to match them with the handle's mounting holes. Consider the depth of the case as well; the handle should be proportional to the size and weight of the case for comfortable use. Finally, check the handle's dimensions, including its extended length and grip size, to ensure it will provide a secure and ergonomic grip when installed.
  2. Make sure the handle you choose is suitable for what you’ll be using your flight case for. You will want to match the handle type for the case’s intended use. For heavy and large cases, a robust, ergonomic handle with a comfortable grip is ideal. If the case will be moved frequently, a retractable or pull handle like our 4 Stage Internal Mount Telescopic Handle made from durable materials is preferable. Also, ensure the handle’s mounting hardware is compatible with your case’s construction, and that it can be securely attached without obstructing other features like latches, access doors or castors. Finally, consider the handle’s placement to ensure it provides balance and ease of use when carrying, pulling or transporting the flight case.
  3. Take into consideration the aesthetic of your flight case. Different handles can significantly impact and change the aesthetics of a flight case by influencing its overall look and feel. Sleek, recessed handles like our Large Recessed Handle with Extended Grip create a streamlined, professional appearance. This is ideal when a clean, minimalistic design is important. In contrast, heavy-duty handles with visible metal brackets give the case a more industrial, durable look, emphasizing strength and durability. This look is appealing in settings like touring or military applications. Retractable handles offer a modern, versatile aesthetic, blending functionality with a polished look, while leather can add a classic, timeless touch to cases designed for musical instruments or specialty gear. We also have a wide variety of black handles, which can create a very modern and sleek look when paired with other black hardware

Where can I buy the best flight case handles?

At Penn Elcom, we have an extensive variety of flight case handles designed to meet different needs and preferences. Our unbeatable flight case handles are made from the best materials, each chosen for its specific properties to ensure strength, longevity, and functionality. Our handles are made from steel, aluminum, plastic, rubber, and zinc alloy, expertly designed in-house by our team with 50 years of industry knowledge and case hardware product design experience. The materials we use have been selected to ensure our handles are capable of performing in demanding situations including frequent use, transport, heavy loads, and other environmental conditions. Steel handles are used for high strength and durability, making them ideal to support heavy loads. Aluminum, while lighter than steel, is still strong and so aluminum handles are often used for cases where weight is a consideration, but durability is important. Plastic handles incorporate high-strength plastic components, offering a good balance of strength, lightness and cost-effectiveness. Our rubber-padded handles offer rubber grips for enhanced comfort which provide a non-slip, cushioned grip. 

Conclusion

While there are many options for flight case handles, choosing the one best for you will depend on the purpose of your flight case, the size, and how you will be utilizing your case. The right handle should not only provide a secure and comfortable grip but also enhance the case’s functionality and aesthetic appeal. Whether you need a heavy-duty handle, a sleek recessed handle for easy stacking, or a retractable handle for improved mobility, selecting a flight case handle made from durable materials that match your case's requirements is crucial. Ultimately, the best handle will offer a balance of strength, ease of use, and style, all the while ensuring your flight case is practical and performs as its best.

Other features to consider for your flight case are choosing the right castors and choosing the best hardware.

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